Innovative Industrial Ventilation Solution Preventing Skin Diseases in Fiber Winding Line Employees

Industrial ventilation case study for fiber winding line. Local extraction system reduced airborne dust, protected worker health and improved production continuity.
Elyaf Sarım Hattı Endüstriyel Havalandırma Çözüm Örneği - Innovative Industrial Ventilation Solution Preventing Skin Diseases in Fiber Winding Line Employees

Business

White Goods Manufacturing

Products

Stationary Units SM - SMK Series

Location

Manisa, Türkiye

Definition of Problem

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In the white goods manufacturing sector, an increase in skin disease complaints, particularly on the hands and arms, among employees working on fiber winding lines became a significant occupational health and safety (OHS) concern. This situation also led to production disruptions due to employee absenteeism, negatively affecting companies in the sector. In order to address this challenge, industry representatives contacted our company and initiated cooperation for a sustainable engineering solution.

Process of Solution

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To prevent harmful dust and fiber particles generated in the fiber winding line from adversely affecting employee skin health, mutual technical evaluations resulted in the implementation of SM/920 Fixed Extraction Units with Articulated Arms.

This industrial ventilation solution provided a key advantage, as it required no additional floor space within the existing production area, protected both assembly lines simultaneously, and did not obstruct workflow during assembly operations.

Installation and Initial Results

The SM/920 Local Extraction units were installed according to the planned production schedule without disrupting operational continuity. Installation was completed by our certified OHS-compliant technical team.

Equipped with dual articulated arms, the SM/920 model was positioned to operate efficiently along both production lines without interfering with employees.

Following commissioning, a significant reduction in skin disease complaints among employees was observed. During periodic maintenance inspections, it was confirmed that dust, fiber fragments and airborne hazardous particles were effectively captured and filtered by the extraction system filters.

Explore Our Fixed Extraction and Filtration Units https://www.freshweld.com.tr/en/stationary-filtration-systems/

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Long-Term Success

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As of December 2022, the continuously operating extraction units have maintained effective collection of harmful particulates in compliance with environmental standards.

Throughout this period, measurable improvements in employee health were recorded, and skin irritation and dermatological complaints were reduced to minimal levels.

Additionally, absenteeism rates decreased, leading to improved production continuity and operational efficiency.

Fiber Winding Line Employees

Sectoral Analysis

This innovative industrial ventilation solution addressing skin disease issues in the white goods manufacturing sector serves as a benchmark for similar industrial facilities. The successful implementation in terms of worker health protection and environmental compliance stands out as a model aligned with industry standards.

This case study can serve as a reference for manufacturers seeking solutions for fiber winding lines or similar assembly line applications facing dust and airborne particle challenges.

Conclusion and Evaluation

This successful project developed to address occupational skin health issues in the white goods manufacturing sector provides a model solution from both an industrial ventilation and OHS perspective. Through the innovative use of local extraction units, production continuity was ensured, absenteeism rates decreased, and worker health protection was maximized.

The project outcome offers valuable guidance for companies operating fiber winding lines and similar manufacturing environments seeking sustainable industrial air filtration solutions.

FRESHWELD Solutions for Production Line Industrial Ventilation

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    Resources:
    1. https://www.csgb.gov.tr/media/1335/i%C5%9F-sa%C4%9Fl%C4%B1%C4%9F%C4%B1-ve-guevenli%C4%9Fi-uygulamalar%C4%B1.pdf T.C. Çalışma ve Sosyal Güvenlik Bakanlığı, İş Sağlığı ve Güvenliği Uygulamaları Rehberi, Sayfa 62